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首先介紹點(diǎn)焊機(jī)工作原理：點(diǎn)焊的工藝過程為開通冷卻水；將焊件表面清理干凈，裝配準(zhǔn)確后，送入上、下電極之間，施加壓力，使其接觸良好；通電使兩工件接觸表面受熱，局部熔化，形成熔核；斷電后保持壓力，使熔核在壓力下冷卻凝固 形成焊點(diǎn)；去除壓力，取出工件。焊接電流、電極壓力、通電時(shí)間及電極工作表面尺寸等點(diǎn)焊工藝參數(shù)對(duì)焊接質(zhì)量有重大影響。點(diǎn)焊機(jī)利用正負(fù)兩極在瞬間短路時(shí)產(chǎn)生的高溫電弧來熔化電極間的被焊材料，來達(dá)到使它們結(jié)合的目的。

市場(chǎng)上的各種型號(hào)的點(diǎn)焊機(jī)很多，價(jià)格不一。很多客戶往往不知所錯(cuò)，一般都關(guān)心點(diǎn)焊機(jī)多少錢一臺(tái)，雖說點(diǎn)焊機(jī)價(jià)格是撬動(dòng)市場(chǎng)的杠桿，但是真正讓客戶下定決心購買的不僅僅是價(jià)格。電阻焊機(jī)，還有壓力焊機(jī)，這都是點(diǎn)焊機(jī)，工作性質(zhì)及方法基本一樣，因?yàn)榭梢院附咏饘俦“澹案鞣N鋼絲和絲網(wǎng)，市場(chǎng)應(yīng)用廣泛，隨著原材料價(jià)格的飛漲，個(gè)別生產(chǎn)廠家開始走偷工減料的路子，一般有以下幾種方式：

　　1，功率做小，空載率小，甚至有的電焊機(jī)廠家做到5-8%，這樣的機(jī)器不知道能工作多長(zhǎng)時(shí)間。

　　2，由于點(diǎn)焊機(jī)的低電壓大電流的特性要求所有的導(dǎo)電回路，電導(dǎo)率必須高，不能偷工減料，但是有的電焊機(jī)廠家因?yàn)槌杀疽蛩?，將變壓器回路設(shè)計(jì)成銅包鋁的設(shè)計(jì)外觀根本看不出區(qū)別來，只有使用一段時(shí)間后才能發(fā)覺。

　　3還有其他一些原因造成的質(zhì)量不穩(wěn)定，就不一一贅述了。

雖然點(diǎn)焊機(jī)價(jià)格是采購的一個(gè)方面，但是性能及質(zhì)量更是不能忽視的。

英文版：

There are many types of spot welding machines on the market, with different prices. Many customers are often unaware of their mistakes. They generally care about how much a spot welding machine is. Although the price of a spot welding machine is a lever to leverage the market, it is not just the price that really convinces customers to buy. Resistance welding machines and pressure welding machines are all spot welding machines. The working properties and methods are basically the same. Because metal sheets can be welded, and various steel wires and wire meshes, the market is widely used. With the soaring price of raw materials, individual Manufacturers begin to take the road of cutting corners, generally in the following ways:



1. The power is small and the no-load rate is small. Some welding machine manufacturers even achieve 5-8%. Such a machine does not know how long it can work.

2. Due to the low voltage and high current characteristics of the spot welding machine, all conductive circuits must be high in conductivity, and they cannot be cut corners, but some welding machine manufacturers design the transformer circuit as a copper-clad aluminum because of cost factors. There is no difference, only to find out after using it for a period of time.

3 There are other reasons for unstable quality, so I wo n’t go into details one by one.

Although the price of spot welding machines is an aspect of purchase, performance and quality cannot be ignored.



Precautions during operation of spot welding machine

Spot welding machines, especially intermediate frequency spot welding machines, are becoming more and more widely used. Because of this, the use of spot welding machines is particularly important.

1. When the spot welding machine is used, the position is adjusted, the electrode arms are kept parallel to each other, and the electrode rod is adjusted so that the electrode is just pressed to the weldment.



2. The intermediate frequency DC spot welder can select the number of current adjustment switches according to the thickness and material of the weldment. After the power is turned on, the power indicator light should be on. The electrode pressure can be obtained by adjusting the spring pressure nut and changing its compression degree. After completing the above work, you can first connect the cooling water and then turn on the power to prepare for welding.

3. The specific operation process: the weldment is placed between the two electrodes, the foot pedal is pressed, and the upper electrode is brought into contact with the weldment and pressurized. When the foot pedal is continued to be pressed, the power contact switch is turned on, and the transformer starts to work The secondary circuit is energized to heat the weldment. When the foot pedal is released after welding for a certain period of time, the electrode rises, the power of the spring is first cut off and then restored to the original state, the single-point welding process is over.

4. Spot welding machine Welding machine preparation and assembly. Before welding the workpiece, remember to remove all dirt, oil, oxide scale and rust. Especially for hot-rolled steel, it is best to clean the welding place by pickling, sandblasting or grinding Oxide. Although uncleaned weldments can be spot-welded, the service life of the electrode is severely reduced, and the production efficiency and quality of spot-welding are also reduced. This is particularly important. For medium and low carbon steel with a thin coating can be directly welded.

　　點(diǎn)焊機(jī)操作過程中的注意事項(xiàng)

　　點(diǎn)焊機(jī)尤其是中頻點(diǎn)焊機(jī)的使用越來越廣泛，正因?yàn)槿绱耍c(diǎn)焊機(jī)的使用就顯的尤為重要。

　　1，在使用點(diǎn)焊機(jī)是調(diào)好位置，電極臂保持互相平行，調(diào)節(jié)好電極桿，使電極剛好壓到焊件時(shí)。



　　2，中頻直流點(diǎn)焊機(jī)可以根據(jù)焊件的厚度和材質(zhì)選定電流調(diào)節(jié)開關(guān)的級(jí)數(shù)。通電后電源指示燈應(yīng)亮，通過調(diào)整彈簧壓力螺母，改變其壓縮程度來獲得電極壓力的大小。在完成以上工作后，可先接通冷卻水后在接通電源準(zhǔn)備焊接。

　　3，具體的操作過程：焊件置于兩電極之間，踩下腳踏板，并使上電極與焊件接觸并加壓，在繼續(xù)壓下腳踏板時(shí)，電源觸頭開關(guān)接通，于是變壓器開始工作次級(jí)回路通電使焊件加熱。當(dāng)焊接一定時(shí)間后松開腳踏板時(shí)電極上升，借彈簧的拉力先切斷電源而后恢復(fù)原狀，單點(diǎn)焊接過程即告結(jié)束。

　　4，點(diǎn)焊機(jī)焊機(jī)準(zhǔn)備及裝配，工件焊接之前要記得清除一切臟物、油污、氧化皮及鐵銹，特別對(duì)熱軋鋼，最好把焊接處先經(jīng)過酸洗、噴砂或用砂輪清除氧化皮。未經(jīng)清理的焊件雖能進(jìn)行點(diǎn)焊，但是嚴(yán)重地降低電極的使用壽命，同時(shí)降低點(diǎn)焊的生產(chǎn)效率和質(zhì)量，這一點(diǎn)尤為重要。對(duì)于有薄鍍層的中低碳鋼可以直接施焊。